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The present work focuses on evaluating the physical and mechanical characteristics of geopolymer concrete (GPC) by replacing the sodium silicate waste (SSW) in place of traditional river sand. The aim is to create eco-friendly concrete that mitigates the depletion of conventional river sand and conserves natural resources. Additionally, the study seeks to explore how the moisture content of filler materials affects the performance of GPC.

SSW obtained from the sodium silicate industry was used as filler material in the production of GPC, which was cured at ambient temperature. Instead of the typical conventional river sand, SSW was substituted at 25 and 50% of its weight. Three distinct moisture conditions were applied to both river sand and SSW. These conditions were classified as oven dry (OD), air dry (AD) and saturated surface dry (SSD).

As the proportion of SSW increased, there was a decrease in the slump of the GPC. The setting time was significantly affected by the higher percentage of SSW. The presence of angular-shaped SSW particles notably improved the compressive strength of GPC when replacing a portion of the river sand with SSW. When exposed to elevated temperatures, the performance of the GPC with SSW exhibited similar behavior to that of the mix containing conventional river sand, but it demonstrated a lower residual strength following exposure to elevated temperatures.

Exploring the possible utilization of SSW as a substitute for river sand in GPC, and its effects on the performance of the proposed mix. Analyzing, how varying moisture conditions affect the performance of GPC containing SSW. Evaluating the response of the GPC with SSW exposed to elevated temperatures in contrast to conventional river sand.

This study aims to develop geopolymer concrete (GPC) using manufactured sand (M-sand) and recycled concrete aggregate (RCA) under different curing conditions. GPC is a sustainable construction material developed with industrial waste products such as fly ash to eliminate the use of cement in the production of concrete. GPC requires heat curing for the attainment of early age strength. The development of GPC under heat curing conditions is a hard process in practice. To overcome such circumstances, an attempt was made to develop the GPC under different curing conditions with the aid of coarse aggregate (CA) and RCA. The influence of different curing conditions on strength gain and microstructural characteristics of GPC is investigated. Mechanical properties of GPC such as compressive strength, tensile strength, flexural strength and elastic modulus are reported and discussed.

This study focuses on the assessment of mechanical and microstructure characterization of eco-efficient GPC developed with natural CA and RCAs. The required optimum quantity of binder, alkali activator, alkaline liquid to binder ratio and aggregates was determined by appropriate trials. Three types of curing methods, namely, ambient, oven and water, were used for the development of GPC mixes. Following the properties of RCA, it is realistic to substitute up to 40% of coarser aggregates as the resulting aggregate mix falls within the requirements of the analyzed mix.

Special attention is required for the mix with RCA because the mix’s consistency is affected by the high water absorption of the RCA mix. GPC specimens cured at ambient and water conditions exhibited marginal variation in the compressive strength for both CA and RCA. The compressive strength of GPC mixes prepared with RCA was marginally higher than that of the GPC made with CA under different curing regimes. RCA can be used as a sustainable material in lieu of CA in GPC.

The main significance of this research work is to develop the optimal mix design with appropriate mix proportion. The present study proposes a satisfactory methodology that enhances the mechanical strength of GPC as the guidelines are not available in the standards to address this problem. Effective use of waste materials such as fly ash and recycled aggregate for the development of GPC is another major research focus in the proposed investigation.