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Article
Publication date: 7 November 2023

Fareha Asim, Farhana Naeem and Shenela Naqvi

Face masks are the most recommended precautionary measure since the emergence of SARS-CoV-2 since 2020 and the most useful PPE against this virus and its variants so far. This…

Abstract

Purpose

Face masks are the most recommended precautionary measure since the emergence of SARS-CoV-2 since 2020 and the most useful PPE against this virus and its variants so far. This study aims to develop reusable and biodegradable mask from 100% regenerated bamboo or/and its blend. Selection of natural and regenerated textile materials is to minimize generation of solid waste. This attempt will eventually protect our earth by minimizing or better discontinuing the production of the disposable nonbiodegradable face masks available worldwide.

Design/methodology/approach

Hundred percent regenerated bamboo and 50:50 bamboo:cotton were selected to knit plain and interlock fabrics for manufacturing of reusable sustainable face masks. A 23 32-mixed-level factorial design was applied to study the effect of liquor ratio and temperatures, fabric structure, blend ratios and finishes at three different levels. Model 23 32 has two factors (liquor ratio and temperatures) at three levels and three factors (fabric structure, blend ratios and type of finish) at two levels. Knitted fabrics were then applied with antibacterial finishes; sanitized T99-19 and sanitized T27-22, separately at three different liquor ratios (1:10, 1:12 and 1:15) and temperatures (45, 55 and 65 °C) via exhaust method. After completing processing, fabric thickness, pilling resistance, dimensional stability, bursting strength, Berger whiteness index, air permeability and antibacterial properties of each trial were evaluated using standard test procedures.

Findings

Selected fabrics treated either by sanitized T27 or sanitized T99 in a liquor ratio of 1:15 against 65 °C, showed excellent bacteriostatic/bactericidal activity. However, 100% regenerated bamboo interlock knitted fabric treated with sanitized T99 in a liquor ratio of 1:15 at 65 °C has the most desired values of dimensional stability, pilling resistance, Berger whiteness, fabric thickness, air permeability and bursting strength which made it the best for the manufacturing of the masks. Reusable mask is comprised of three layers in which the first and the third layers were of selected 100% regenerated bamboo fabric while a PM2.5 filter was inserted in between. Bacterial filtration efficiency, particle filtration efficiency, biocompatibility and microbial cleanliness will be evaluated in future, to compare the performance of proposed reusable and biodegradable face mask with N95 masks and other fabric masks available commercially.

Originality/value

This study resulted in a development of reusable eco-friendly facemask which was not attempted by the preceding investigations. Outcomes of this work pave the way for a greener and safer earth by using easily obtainable regenerated bamboo fabrics, antibacterial finishes and knitted structures.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 29 August 2023

Hammama Irfan, Tahreem Beg, Farhana Naeem, Mohammad Irfan, Shenela Naqvi and Yang Shengyuan

The purpose of this study is to highlight the threats related to the utilization of synthetic fibers. Volatile organic compounds, particulates and acid gases are released during…

Abstract

Purpose

The purpose of this study is to highlight the threats related to the utilization of synthetic fibers. Volatile organic compounds, particulates and acid gases are released during the production of polyester and other synthetic textiles. Polyester is problematic solid waste material as it takes centuries to break down and hence causes microplastic pollution. Biodegradable synthetic solutions for the replacement of polyester are a sustainable business marketing these days. The naNia fiber is the breakthrough product and it is claimed a biodegradable, compostable and toxin-free polymer.

Design/methodology/approach

In this research, fabric constructed of naNia fiber was dyed with the extract of naturally occurring Lawsonia inermis (henna) plant leaves. The henna dye was extracted in water and ethanol using different methods, and the better extract was selected by the evaluation of ultraviolet-visible spectroscopy and phytochemical analysis. Henna with ethanol extract showed more desirable results hence it was selected to dye naNia fabric. To improve dyeability, premordanting, simultaneous mordanting and postmordanting were done using chitosan, fresh lemon extract and tannic acid, respectively. The dyed fabric samples were subjected to color strength analysis and multiple colorfastness tests.

Findings

The colorfastness test has shown good to excellent results. Scanning electron microscope analysis had also shown the attachment of dye molecules to the filaments. This study revealed that henna dye is appropriate to color naNia fiber even without the aid of a mordant.

Originality/value

For the first time, toxicant-free, biodegradable polyester (naNia) is successfully dyed with sustainable and naturally available dyes and mordants.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 14 July 2021

Muhammad Ali, Saira Faisal, Shenela Naqvi, Khadija Abdul Wahab, Rida Afreen and Long Lin

The purpose of this study is to investigate the utility of carbon black containing coating formulations that are conventionally used for pigment printing of textiles in…

Abstract

Purpose

The purpose of this study is to investigate the utility of carbon black containing coating formulations that are conventionally used for pigment printing of textiles in fabricating electrically heated fabrics.

Design/methodology/approach

Specifically, electrical and thermal characterisation of the coating system was carried out to establish the feasibility of the system for use in the manufacturing of flexible heating elements on textile substrates. The coating formulations were applied via a simple padding technique followed by stitching the electrodes using a conductive yarn.

Findings

The heating elements of different sizes thus produced showed Ohmic behaviour as a resistor and attained a targeted temperature difference of up to 40°C within the applied voltage range. A prototype heater was also produced, and thermography results showed uniform heating and cooling of the heater that was incorporated into a jacket.

Originality/value

The proposed method is envisaged to be very practical for the realisation of completely textile-based heating elements of different shapes and sizes. Furthermore, the proposed manufacturing method can be used to convert conventional ready-made articles of clothing into heated textiles for various applications.

Details

Pigment & Resin Technology, vol. 51 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 30 June 2021

Saira Faisal, Shenela Naqvi, Muhammad Ali and Long Lin

Among various metal oxide nano particles, MgO NPs and ZnO nanoparticles (NPs) in particular are gaining increasing attention due to their multifunctional characteristics, low cost…

Abstract

Purpose

Among various metal oxide nano particles, MgO NPs and ZnO nanoparticles (NPs) in particular are gaining increasing attention due to their multifunctional characteristics, low cost and compatibility with textile materials. Each type of nanoparticle excels over others in certain properties. As such, it is often crucial to carry out comparative studies of NPs to identify the one showing higher efficiency/output for particular applications of textile products.

Design/methodology/approach

In the investigation reported in this paper, ZnO NPs and MgO NPs were synthesised via sol-gel technique and characterised. For comparative analysis, the synthesised NPs were evaluated for multiple properties using standard procedures before and after being applied on cotton fabrics by a dip-pad-dry-cure method.

Findings

XRD and FTIR analyses confirmed the successful synthesis of ZnO and MgO NPs. Homogeneous formation of desired NPs and their dense and uniform deposition on the cotton fibre surface were observed using SEM. ZnO NPs and MgO NPs coatings on cotton were observed to significantly enhance self-cleaning/stain removal properties achieving Grade 5 and Grade 4 categories, respectively. In terms of ultraviolet (UV) protection, ZnO or MgO NP coated fabrics showed UPF values of greater than 50, i.e. excellent in blocking UV rays. MgO NPs exhibited 20% cleaning efficiency in treating reactive dye wastewater against ZnO NPs which were 4% efficient in the same treatment, so MgO was more suitable for such type of treatments at low cost. Both NPs were able to impart multifunctionality to cotton fabrics as per requirement of the end products. However, ZnO NPs were better for stain removal from the fabrics while MgO NPs were appropriate for UV blocking.

Originality/value

It was therefore clear that multifunctional textile products could be developed by employing a single type of cost effective and efficient nano particles.

Details

Pigment & Resin Technology, vol. 51 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

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