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1 – 10 of 194Abdul Wahab Hashmi, Harlal Singh Mali, Anoj Meena, Shadab Ahmad and Yebing Tian
Three-dimensional (3D) printed parts usually have poor surface quality due to layer manufacturing’s “stair casing/stair-stepping”. So post-processing is typically needed to…
Abstract
Purpose
Three-dimensional (3D) printed parts usually have poor surface quality due to layer manufacturing’s “stair casing/stair-stepping”. So post-processing is typically needed to enhance its capabilities to be used in closed tolerance applications. This study aims to examine abrasive flow finishing for 3D printed polylactic acid (PLA) parts.
Design/methodology/approach
A new eco-friendly abrasive flow machining media (EFAFM) was developed, using paper pulp as a base material, waste vegetable oil as a liquid synthesizer and natural additives such as glycine to finish 3D printed parts. Characterization of the media was conducted through thermogravimetric analysis and Fourier transform infrared spectroscopy. PLA crescent prism parts were produced via fused deposition modelling (FDM) and finished using AFM, with experiments designed using central composite design (CCD). The impact of process parameters, including media viscosity, extrusion pressure, layer thickness and finishing time, on percentage improvement in surface roughness (%ΔRa) and material removal rate were analysed. Artificial neural network (ANN) and improved grey wolf optimizer (IGWO) were used for data modelling and optimization, respectively.
Findings
The abrasive media developed was effective for finishing FDM printed parts using AFM, with SEM images and 3D surface profile showing a significant improvement in surface topography. Optimal solutions were obtained using the ANN-IGWO approach. EFAFM was found to be a promising method for improving finishing quality on FDM 3D printed parts.
Research limitations/implications
The present study is focused on finishing FDM printed crescent prism parts using AFM. Future research may be done on more complex shapes and could explore the impact of different materials, such as thermoplastics and composites for different applications. Also, implication of other techniques, such as chemical vapour smoothing, mechanical polishing may be explored.
Practical implications
In the biomedical field, the use of 3D printing has revolutionized the way in which medical devices, implants and prosthetics are designed and manufactured. The biodegradable and biocompatible properties of PLA make it an ideal material for use in biomedical applications, such as the fabrication of surgical guides, dental models and tissue engineering scaffolds. The ability to finish PLA 3D printed parts using AFM can improve their biocompatibility, making them more suitable for use in the human body. The improved surface quality of 3D printed parts can also facilitate their sterilization, which is critical in the biomedical field.
Social implications
The use of eco-friendly abrasive flow finishing for 3D printed parts can have a positive impact on the environment by reducing waste and promoting sustainable manufacturing practices. Additionally, it can improve the quality and functionality of 3D printed products, leading to better performance and longer lifespans. This can have broader economic and societal benefits.
Originality/value
This AFM media constituents are paper pulp, waste vegetable oil, silicon carbide as abrasive and the mixture of “Aloe Barbadensis Mill” – “Cyamopsis Tetragonoloba” powder and glycine. This media was then used to finish 3D printed PLA crescent prism parts. The study also used an IGWO to optimize experimental data that had been modelled using an ANN.
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Bingwei Gao, Wei Zhang, Lintao Zheng and Hongjian Zhao
The purpose of this paper is to design a third-order linear active disturbance rejection controller (LADRC) to improve the response characteristics and robustness of the…
Abstract
Purpose
The purpose of this paper is to design a third-order linear active disturbance rejection controller (LADRC) to improve the response characteristics and robustness of the electrohydraulic servo system.
Design/methodology/approach
The LADRC was designed by replacing the nonlinear functions in each part of ADRC with linear functions or linear combinations, and the parameters of each part of the LADRC were connected with their bandwidth through the pole configuration method to reduce the required tuning parameters, and used an improved grey wolf optimizer to tune the LADRC parameters.
Findings
The anti-interference control simulation and experiment on the LADRC, ADRC and proportion integration differentiation (PID) were carried out to test the robustness, anti-interference ability and superiority of the designed LADRC. The simulation and experiment results showed that the LADRC control and anti-interference control had excellent performance, and because of its simple structure and fewer parameters, LADRC was easier to implement and had a better control effect and anti-interference.
Originality/value
For the problems of parameter perturbation, unknown interference and inaccurate model in the electrohydraulic position servo system, the designed third-order LADRC has good tracking accuracy and anti-interference, has few parameters and is conducive to promotion.
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Hardi M. Mohammed, Zrar Kh. Abdul, Tarik A. Rashid, Abeer Alsadoon and Nebojsa Bacanin
This paper aims at studying meta-heuristic algorithms. One of the common meta-heuristic optimization algorithms is called grey wolf optimization (GWO). The key aim is to enhance…
Abstract
Purpose
This paper aims at studying meta-heuristic algorithms. One of the common meta-heuristic optimization algorithms is called grey wolf optimization (GWO). The key aim is to enhance the limitations of the wolves’ searching process of attacking gray wolves.
Design/methodology/approach
The development of meta-heuristic algorithms has increased by researchers to use them extensively in the field of business, science and engineering. In this paper, the K-means clustering algorithm is used to enhance the performance of the original GWO; the new algorithm is called K-means clustering gray wolf optimization (KMGWO).
Findings
Results illustrate the efficiency of KMGWO against to the GWO. To evaluate the performance of the KMGWO, KMGWO applied to solve CEC2019 benchmark test functions.
Originality/value
Results prove that KMGWO is superior to GWO. KMGWO is also compared to cat swarm optimization (CSO), whale optimization algorithm-bat algorithm (WOA-BAT), WOA and GWO so KMGWO achieved the first rank in terms of performance. In addition, the KMGWO is used to solve a classical engineering problem and it is superior.
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Anshuman Kumar, Chandramani Upadhyay, Ram Subbiah and Dusanapudi Siva Nagaraju
This paper aims to investigate the influence of “BroncoCut-X” (copper core-ZnCu50 coating) electrode on the machining of Ti-3Al-2.5V in view of its extensive use in aerospace and…
Abstract
Purpose
This paper aims to investigate the influence of “BroncoCut-X” (copper core-ZnCu50 coating) electrode on the machining of Ti-3Al-2.5V in view of its extensive use in aerospace and medical applications. The machining parameters are selected as Spark-off Time (SToff), Spark-on Time (STon), Wire-speed (Sw), Wire-Tension (WT) and Servo-Voltage (Sv) to explore the machining outcomes. The response characteristics are measured in terms of material removal rate (MRR), average kerf width (KW) and average-surface roughness (SA).
Design/methodology/approach
Taguchi’s approach is used to design the experiment. The “AC Progress V2 high precision CNC-WEDM” is used to conduct the experiments with ϕ 0.25 mm diameter wire electrode. The machining performance characteristics are examined using main effect plots and analysis of variance. The grey-relation analysis and fuzzy interference system techniques have been developed to combine (called grey-fuzzy reasoning grade) the experimental response while Rao-Algorithm is used to calculate the optimal performance.
Findings
The hybrid optimization result is obtained as SToff = 50µs, STon = 105µs, Sw = 7 m/min, WT = 12N and Sv=20V. Additionally, the result is compared with the firefly algorithm and improved gray-wolf optimizer to check the efficacy of the intended approach. The confirmatory test has been further conducted to verify optimization results and recorded 8.14% overall machinability enhancement. Moreover, the scanning electron microscopy analysis further demonstrated effectiveness in the WEDMed surface with a maximum 4.32 µm recast layer.
Originality/value
The adopted methodology helped to attain the highest machinability level. To the best of the authors’ knowledge, this work is the first investigation within the considered parametric range and adopted optimization technique for Ti-3Al-2.5V using the wire-electro discharge machining.
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Ranjitha K., Sivakumar P. and Monica M.
This study aims to implement an improved version of the Chimp algorithm (IChimp) for load frequency control (LFC) of power system.
Abstract
Purpose
This study aims to implement an improved version of the Chimp algorithm (IChimp) for load frequency control (LFC) of power system.
Design/methodology/approach
This work was adopted by IChimp to optimize proportional integral derivative (PID) controller parameters used for the LFC of a two area interconnected thermal system.
Findings
The supremacy of proposed IChimp tuned PID controller over Chimp optimization, direct synthesis-based PID controller, internal model controller tuned PID controller and recent algorithm based PID controller was demonstrated.
Originality/value
IChimp has good convergence and better search ability. The IChimp optimized PID controller is the proposed controlling method, which ensured better performance in terms of converging behaviour, optimizing controller gains and steady-state response.
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Xiaohui Jia, Chunrui Tang, Xiangbo Zhang and Jinyue Liu
This study aims to propose an efficient dual-robot task collaboration strategy to address the issue of low work efficiency and inability to meet the production needs of a single…
Abstract
Purpose
This study aims to propose an efficient dual-robot task collaboration strategy to address the issue of low work efficiency and inability to meet the production needs of a single robot during construction operations.
Design/methodology/approach
A hybrid task allocation method based on integer programming and auction algorithms, with the aim of achieving a balanced workload between two robots has been proposed. In addition, while ensuring reasonable workload allocation between the two robots, an improved dual ant colony algorithm was used to solve the dual traveling salesman problem, and the global path planning of the two robots was determined, resulting in an efficient and collision-free path for the dual robots to operate. Meanwhile, an improved fast Random tree rapidly-exploring random tree algorithm is introduced as a local obstacle avoidance strategy.
Findings
The proposed method combines randomization and iteration techniques to achieve an efficient task allocation strategy for two robots, ensuring the relative optimal global path of the two robots in cooperation and solving complex local obstacle avoidance problems.
Originality/value
This method is applied to the scene of steel bar tying in construction work, with the workload allocation and collaborative work between two robots as evaluation indicators. The experimental results show that this method can efficiently complete the steel bar banding operation, effectively reduce the interference between the two robots and minimize the interference of obstacles in the environment.
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Ali Hashemi Baghi and Jasmin Mansour
Fused Filament Fabrication (FFF) is one of the growing technologies in additive manufacturing, that can be used in a number of applications. In this method, process parameters can…
Abstract
Purpose
Fused Filament Fabrication (FFF) is one of the growing technologies in additive manufacturing, that can be used in a number of applications. In this method, process parameters can be customized and their simultaneous variation has conflicting impacts on various properties of printed parts such as dimensional accuracy (DA) and surface finish. These properties could be improved by optimizing the values of these parameters.
Design/methodology/approach
In this paper, four process parameters, namely, print speed, build orientation, raster width, and layer height which are referred to as “input variables” were investigated. The conflicting influence of their simultaneous variations on the DA of printed parts was investigated and predicated. To achieve this goal, a hybrid Genetic Algorithm – Artificial Neural Network (GA-ANN) model, was developed in C#.net, and three geometries, namely, U-shape, cube and cylinder were selected. To investigate the DA of printed parts, samples were printed with a central through hole. Design of Experiments (DoE), specifically the Rotational Central Composite Design method was adopted to establish the number of parts to be printed (30 for each selected geometry) and also the value of each input process parameter. The dimensions of printed parts were accurately measured by a shadowgraph and were used as an input data set for the training phase of the developed ANN to predict the behavior of process parameters. Then the predicted values were used as input to the Desirability Function tool which resulted in a mathematical model that optimizes the input process variables for selected geometries. The mean square error of 0.0528 was achieved, which is indicative of the accuracy of the developed model.
Findings
The results showed that print speed is the most dominant input variable compared to others, and by increasing its value, considerable variations resulted in DA. The inaccuracy increased, especially with parts of circular cross section. In addition, if there is no need to print parts in vertical position, the build orientation should be set at 0° to achieve the highest DA. Finally, optimized values of raster width and layer height improved the DA especially when the print speed was set at a high value.
Originality/value
By using ANN, it is possible to investigate the impact of simultaneous variations of FFF machines’ input process parameters on the DA of printed parts. By their optimization, parts of highly accurate dimensions could be printed. These findings will be of significant value to those industries that need to produce parts of high DA on FFF machines.
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Shirin Hassanzadeh Darani, Payam Rabbanifar, Mahmood Hosseini Aliabadi and Hamid Radmanesh
The purpose of this paper is to present a new system frequency response model with participation of wind-hydro-thermal units to overcome frequency deviations.
Abstract
Purpose
The purpose of this paper is to present a new system frequency response model with participation of wind-hydro-thermal units to overcome frequency deviations.
Design/methodology/approach
The extracted minimum frequency equation is considered as a constraint in security-constrained unit commitment calculations. Because of high-order polynomials in the frequency transfer function and high degree of nonlinearity of minimum frequency constraint, Routh stability criterion method and piecewise linearization technique are used to reduce system order and linearize the system frequency response model, respectively.
Findings
The results of this paper indicate that by using this model, the hourly minimum frequency is improved and is kept within defined range.
Originality/value
This combined model can be used to evaluate the frequency of the power system following unexpected load increase or generation disturbances. It also can be used to investigate the system frequency performance and ensure power system security which are caused by peak load or loss of generation in presence of renewable energies.
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Haider Jouma, Muhamad Mansor, Muhamad Safwan Abd Rahman, Yong Jia Ying and Hazlie Mokhlis
This study aims to investigate the daily performance of the proposed microgrid (MG) that comprises photovoltaic, wind turbines and is connected to the main grid. The load demand…
Abstract
Purpose
This study aims to investigate the daily performance of the proposed microgrid (MG) that comprises photovoltaic, wind turbines and is connected to the main grid. The load demand is a residential area that includes 20 houses.
Design/methodology/approach
The daily operational strategy of the proposed MG allows to vend and procure utterly between the main grid and MG. The smart metre of every consumer provides the supplier with the daily consumption pattern which is amended by demand side management (DSM). The daily operational cost (DOC) CO2 emission and other measures are utilized to evaluate the system performance. A grey wolf optimizer was employed to minimize DOC including the cost of procuring energy from the main grid, the emission cost and the revenue of sold energy to the main grid.
Findings
The obtained results of winter and summer days revealed that DSM significantly improved the system performance from the economic and environmental perspectives. With DSM, DOC on winter day was −26.93 ($/kWh) and on summer day, DOC was 10.59 ($/kWh). While without considering DSM, DOC on winter day was −25.42 ($/kWh) and on summer day DOC was 14.95 ($/kWh).
Originality/value
As opposed to previous research that predominantly addressed the long-term operation, the value of the proposed research is to investigate the short-term operation (24-hour) of MG that copes with vital contingencies associated with selling and procuring energy with the main grid considering the environmental cost. Outstandingly, the proposed research engaged the consumers by smart meters to apply demand-sideDSM, while the previous studies largely focused on supply side management.
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Abdelkader Azzeddine Laouid, Abdelkrim Mohrem and Aicha Djalab
This paper aims to find the minimum possible number of phasor measurement units (PMUs) to achieve maximum and complete observability of the power system and improve the redundancy…
Abstract
Purpose
This paper aims to find the minimum possible number of phasor measurement units (PMUs) to achieve maximum and complete observability of the power system and improve the redundancy of measurements, in normal cases (with and without zero injection bus [ZIB]), and then in conditions of a single PMU failure and outage of a single line.
Design/methodology/approach
An efficient approach operates adequately and provides the optimal solutions for the PMUs placement problem. The finest function of optimal PMUs placement (OPP) should be mathematically devised as a problem, and via that, the aim of the OPP problem is to identify the buses of the power system to place the PMU devices to ensure full observability of the system. In this paper, the grey wolf optimizer (GWO) is used for training multi-layer perceptrons (MLPs), which is known as Grey Wolf Optimizer (GWO) based Neural Network (“GW-NN”) to place the PMUs in power grids optimally.
Findings
Following extensive simulation tests with MATLAB/Simulink, the results obtained for the placement of PMUs provide system measurements with less or at most the same number of PMUs, but with a greater degree of observability than other approaches.
Practical implications
The efficiency of the suggested method is tested on the IEEE 14-bus, 24-bus, New England 39-bus and Algerian 114-bus systems.
Originality/value
This paper proposes a new method for placing PMUs in the power grids as a multi-objective to reduce the cost and improve the observability of these grids in normal and faulty cases.
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